Lufthansa Technical Fleet Management Case Study

Protecting what matters:Next-Level Hearing Protection at Lufthansa Technical Fleet Management

Lufthansa Technical Fleet Management Case Study

Protecting what matters: Next-Level Hearing Protection at Lufthansa Technical Fleet Management

Hearing protection taken to the next level

Finding the right hearing protection for your employees can prove to be a challenge: From the right earplug size to the appropriate level of protection there are quite a few things to bear in mind. The Technical Fleet Management of Lufthansa decided not to compromise, when it comes to perfectly fitting hearing protection for all their employees.

Proactive. Individual. Successful.

To ensure the best possible hearing protection tailored to the needs of their employees, the Technical Fleet Management of Lufthansa committed to a proactive strategy: Instead of merely choosing hearing protection based on regulatory requirements, Lufthansa took the innovative approach to first explore the individual needs of their employees regarding hearing protection. Through assessments hold with the help of uvex and the Technical Fleet Management of Lufthansa safety was able to identify two major key points which prove critical for protective and comfortable hearing PPE:

Key point 1: Fitting

People are individual – and so are their ears. Standard earplug sizes often fail to provide adequate protection for those with smaller ear canals. The need of a wider range of earplug sizes became evident.

Key point 2: Appropriate protection level

Overprotection can significantly lower the wearing comfort and acceptance: Employees were using high SNR (>30 dB) earplugs in environments where noise levels ranged from 80 to 95 dB, making communication difficult and limiting the ability to recognise important signals. In quieter areas (<80 dB), employees who wished to use hearing protection found existing options unsuitable due to excessive noise reduction.

The Technical Fleet Management of Lufthansa & uvex: A Tailored Hearing Protection Programme

To fulfil those requirements for hearing protection and ensure comfortable and reliable hearing protection for all their employees, Lufthansa partnered with uvex to implement a comprehensive hearing protection programme. This included:

uvex xact-fit earplugs:

Employees were equipped with uvex xact-fit earplugs, designed for optimal fit and ease of use. These earplugs provided the appropriate level of noise protection without impairing communication and situational awareness. The uvex xact-fit earplugs featured an ergonomically shaped pin, enabling quick, precise insertion even when wearing gloves. By offering two earplug size options, uvex ensured that all employees—regardless of ear canal size—could achieve a secure and comfortable fit.

uvex xact-fit earplugs

Comfort Meets Compliance: Hearing Protection That Empowers

uvex xact-fit test

The uvex xact-fit test system was introduced to verify whether employees were receiving the intended level of protection. This easy-to-use system identified fitting issues and helped select the right earplug size for each worker. The test system also served as an educational tool, raising awareness about the importance of proper hearing protection and empowering employees to take their into their own hands.

uvex xact-fit testing system

Lufthansa: A Model for Workplace Hearing Protection

Through proactive investment in a tailored hearing protection programme, the Technical Fleet Management of Lufthansa demonstrated a strong commitment to employee well-being. By addressing the key points of appropriate protection levels, proper fit and awareness, they not only enhanced workplace safety but also set a benchmark for other companies to follow. Hearing protection is not just about compliance — it’s about safeguarding one of our most vital senses. Thanks to this collaborative effort, workers across multiple sites can now perform their jobs comfortably and with confidence in their long-term hearing health.

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